Steam trap testing
Many energy conservation programmes begin with a steam trap survey, as leaking traps can add a considerable amount to the company's operating expenses.
In plants that don't have an active steam trap testing and repair programme, as many as half of the traps on-site could be faulty. With monthly inspections and prompt repair, this figure could be significantly reduced. The two most common technologies to help achieve this are infrared and ultrasound.
Ultrasonic testing can quickly reveal the condition of each trap, and quite a number of major steam trap manufacturers actually recommend the Ultraprobe for routine inspections. Ultrasound is particularly useful as the operator can listen to what is actually happening within the steam system being checked.
With the right instrument and software, it is even possible to create inspection routes, keep thorough records of each steam trap (e.g. location, model number, size, etc), and generate any necessary repair orders.
Infrared is also a great tool for quickly checking the operation state of a trap, and can complement the use of ultrasound to provide a comprehensive assessment of the steam systems on-site.
Almost every product that you can see, touch or even taste has been produced with the help of steam. Steam remains the most cost-effective and reliable form of industrial heating, which is why it is such a key resource for so many industries. If your company has a commitment to energy efficiency, then regular steam trap inspections would be very beneficial.
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